SKU: #PJ-49-BWP-A-200-500-R-KT

PLASTIC PIPE BUTT WELDING 500 - RANGE 200MM TO 500MM

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PLASTIC PIPE BUTT WELDING 500: BASIC SET - high pressure hose+4base clamping+hydraulic device+heating element+milling device+set of tools

PLASTIC PIPE BUTT WELDING 500

Tool Description

Experience unparalleled efficiency in butt welding for PE, PP, and PVDF pipes and fittings with our advanced hydraulic butt welding system. Designed for versatility, it's perfect for on-site applications in construction sites, pipe trenches, and workshop environments. Our system stands out for its durable, lightweight construction and robust, low-maintenance design, ensuring longevity and reliability in demanding settings.

Application Benefits 

  • Versatile Application: The system is engineered to perform in various settings, from on-site construction areas and pipe trenches to controlled environments within workshops. Its adaptability ensures that quality welding can be achieved regardless of the location.

  • Durable and Lightweight Construction: The use of high-quality materials that are both durable and lightweight enhances the system's longevity while making it easy to transport and set up, an essential feature for field applications.

  • Robust, Low-Maintenance Design: Designed to be compact and robust, the welding system withstands harsh operational conditions and requires minimal maintenance. This reliability reduces downtime and operational costs, providing a more efficient workflow.

  • Precise Hydraulic System: The system's hydraulic components, including an infinitely variable pressure adjustment and a pressure accumulator, allow for precise control over the welding process. This precision ensures consistent, high-quality welds.

  • Easy-to-Read Pressure Gauge: The inclusion of an easy-to-read pressure gauge aids operators in monitoring and adjusting the welding pressure accurately, contributing to the overall quality and integrity of the welds.

  • Electronic Temperature Control: The electronic control of the heating element temperature ensures that the heat is consistently applied at the optimal level for welding PE, PP, and PVDF pipes and fittings, resulting in strong, reliable joints.

  • Efficiency and Productivity: With features designed to enhance the precision and reliability of the welding process, the system contributes to greater operational efficiency and productivity, saving time and resources on projects.

  • Enhanced Safety Features: The system is equipped with safety features that protect the operator and the equipment, further ensuring reliable operation and longevity of the system.

Pipe Welding Range Dia (mm) 20mm - 500mm
Pipe Capacity SDR series see welding table + Observe Pressure max. hydraulic unit
Cylinder stroke, max (mm) 200
Total Cylinder Surface (cm square) 14.13
Trimmer Power
230V,60Hz,1.75Amp
Rated Power Input  1210W
Rated Power Output 750W
Rotary Speed per min 140
Idle Running Speed per min 31
Heating Plate Power 230V,60Hz,4000W
Heating Plate Diameter (mm) 540
Heating Plate weight(kg) 32Kg
Carrying Frame weight (kg) 55kg
Hydraulic Power supply 230V-60Hz-5.6Amp
Rated Power Input  1200W
Rated Power Output  750W
Pump Capacity (l) 5.65
Oil Tank Capacity (l) 0.7
Pressure Max. (bar) 100
Hydraulic Oil HLP 46
Dimensions (lxbxh,mm) 540x340x340
Overall Connected Load (Kw) 6.7
Transport Case Dimensions (lxbxh,mm) 2240x1300x1500

Key Product Features & Benefits

 

Feature Description Robust,Torsionally Rigid Frame
Flexible Simple Operation in Hydraulic unit Triple Coating of Heating Element
Benefits Allows reliable welding in virtually any environment 
The 3rd basic clamping element can be moved flexibly Allow precise start up of the pressure Longer lifetime,and even distribution of heat for better welding results

 

Product Videos

FEATURES
  • Innovative Hydraulic System: With an infinitely variable pressure adjustment and a pressure accumulator, our welding system guarantees precise and consistent welding results. The easy-to-read pressure gauge allows for meticulous pressure monitoring, ensuring optimal weld integrity.
  • Durable and Lightweight Construction: We prioritize the use of high-quality materials that offer durability without compromising on portability. This makes our system ideal for various field applications where ease of transport and setup is essential.
  • Robust, Low-Maintenance Design: Our compact welding solution is engineered to withstand harsh conditions while requiring minimal upkeep, reducing downtime and operational costs.
  • Precision Temperature Control: The electronic regulation of the heating element temperature ensures accurate and consistent heat application, critical for achieving strong and reliable welds in PE, PP, and PVDF pipes and fittings.
APPLICATIONS

  1. Construction Site Installations: Ideal for the assembly and maintenance of piping systems in new constructions, including residential, commercial, and industrial buildings. It's particularly useful in environments where the piping system is a critical component, such as in water supply, drainage, and gas distribution networks.
  2. Pipe Trench Welding: Essential for the installation and repair of underground piping systems, such as those used for municipal water and sewage services, irrigation systems in agriculture, and underground conduits for electrical and telecommunication cables.
  3. Workshop Fabrication: Suitable for prefabricating pipe sections and fittings in a controlled workshop environment before they are transported to the installation site. This application is crucial for ensuring high-quality welds under optimal conditions.
  4. Pipeline Repairs and Maintenance: The system can be used for the maintenance and repair of existing pipelines, ensuring that any damaged or worn sections are properly replaced or repaired, thereby extending the lifespan of the entire piping system.
  5. Industrial Piping Systems: Applicable in the installation and maintenance of piping systems within various industrial settings, such as chemical plants, refineries, and manufacturing facilities, where PE, PP, and PVDF pipes are commonly used for their chemical resistance.
  6. Water Treatment Plants: In water and wastewater treatment facilities, the system is used to construct and maintain the intricate network of pipes required for the treatment processes, ensuring leak-proof and durable piping solutions.
  7. Mining Operations: Useful in the mining industry for the installation of piping systems used for slurry transport, dewatering applications, and chemical lines, where the durability and chemical resistance of PE, PP, and PVDF pipes are advantageous.
  8. Marine and Offshore Applications: The system can be employed in the construction and maintenance of piping systems in marine and offshore environments, such as desalination plants, shipbuilding, and offshore platforms, where corrosion resistance is crucial.
  9. Agricultural Irrigation Systems: Ideal for assembling large-scale irrigation systems in the agricultural sector, ensuring efficient water transport and distribution across vast farming landscapes.
  10. Pharmaceutical and Food Processing Plants: The system is also suitable for the piping needs in pharmaceutical manufacturing and food processing plants, where high standards of hygiene and chemical resistance are required.


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